Case Study | March 7, 2012

Still Going Strong: Very First AmiPur™ Continues To Perform, After Nearly 14 Years Of Service

Source: Eco-Tec Inc.

Amine scrubbing solutions are used to remove hydrogen sulfide and carbon dioxide from gas streams in many natural gas conditioning plants and oil refineries.

Two major problems represent a significant threat to an amine gas treating plant: corrosion and instability of operation, resulting in unscheduled upsets and outages. In this process, contaminant byproducts called Heat Stable Salts (HSS) are formed and gradually build up to beyond tolerable limits in the amine circulation loop. Amine plant operational problems, such as excessive foaming, corrosion and capacity reduction, are often attributed to the accumulation of amine heat stable salts. These heat stable salts lead to costly maintenance problems such as corrosions, frequent filter replacement, foaming in the absorber column, absorber tower plugging, heat exchanger fouling and a reduction in the amount of amine available for gas treatment, thereby reducing the unit's productivity.

In order to prevent the HSS from building up beyond critical limits, amine plant operators have been making conscious attempts to control impurities, especially HSS. A number of measures have been proposed. The most traightforward approach is periodic amine purging, which is messy, prohibitively expensive and causes environmental problems. Other periodic amine clean-ups, either onsite or off-site, are also practiced to some extent by certain plants which have to employ large equipment for vacuum distillation, conventional ion exchange or electro-dialysis. However, this approach of periodic reclaiming is cumbersome and expensive and does not overcome the operational and corrosion problems caused by the anions.

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